The client company needed a highly efficient and fully autonomous thermal power plant equipped with:
- Ultra-low NOx combustion systems with high modulation
- Technology for superheated water and steam generation
- Integrated management and water treatment
- Reliable and controlled operation with minimal supervision
The main goal was to ensure high performance, environmental compliance, and easy management.
The solution
A turnkey thermal power plant was designed and built, based on pre-assembled modular skids, including:
- Ultra-low NOx modulating burners to ensure high efficiency and compliance with regulatory limits
- Superheated water generation system, delivering network temperatures above 120 °C, optimizing thermal output
- Centralized control panel with digital control systems for supervision and automation
- Dedicated steam generation system sized to the customer’s specific demand
- Water generation and treatment systems to ensure fluid quality and control
- Feedwater degassing and preheating system to protect the plant from corrosion and inefficiencies
- Expansion system for thermal fluid management and optimal operating pressure
This configuration ensures a highly integrated, efficient solution in full compliance with environmental regulations.
Results achieved
Thanks to the proposed technical setup:
- NOx emissions were reduced to industry-leading low levels, well below regulatory limits
- Optimized thermal recovery and management via superheated water and steam increased overall efficiency
- Dynamic load regulation through modulating burners ensured minimal fluctuations and lower consumption
- Centralized control reduced the need for continuous presence and manual supervision
Key benefits
✅ Improved energy efficiency from day one thanks to modulation and heat recovery
✅ Reduced operating costs: optimized fuel use and simplified maintenance
✅ Minimal environmental emissions, compliant with NOx and unburnt particle regulations
✅ Safe, automated management, minimizing the need for full-time on-site personnel
