{"id":63570,"date":"2026-04-28T04:02:34","date_gmt":"2026-04-28T03:02:34","guid":{"rendered":"https:\/\/www.icicaldaie.com\/case-study\/%settori%\/bridgestone-italia-manufacturing-sp\/"},"modified":"2026-04-28T04:02:34","modified_gmt":"2026-04-28T03:02:34","slug":"bridgestone-italia-manufacturing-spa-i","status":"publish","type":"case-study","link":"https:\/\/www.icicaldaie.com\/en\/case-study\/manufacturing-industry\/bridgestone-italia-manufacturing-spa-i\/","title":{"rendered":"Bridgestone Italia Manufacturing SPA (I&deg;)"},"content":{"rendered":"<p> A major <strong>automotive <\/strong>tire manufacturer needed to replace its water-tube steam generator with a more efficient, reliable, and high-performance solution.<br \/>\nThe goal was to ensure <strong>steam production up to 26,000 kg\/h at 26 bar,<\/strong> with a turnkey supply and uninterrupted production continuity.<\/p>\n<h4>\nThe solution<\/h4>\n<p>\nICI Powering Evolution conducted an <strong>on-site inspection<\/strong> and assessment of the existing system to design the most suitable technical solution.<\/p>\n<p>The project included:<\/p>\n<ul>\n<li><strong>Dismantling and removal<\/strong> of the existing water-tube boiler<\/li>\n<li><strong>Construction of a new concrete and steel base,<\/strong> designed according to the Local Coordinate System (LCS), considering static, dynamic, seismic, and wind loads<\/li>\n<li><strong>Supply and installation<\/strong> of a <strong>GX 12000 steam generator,<\/strong> with 20,000 kg\/h output at 26 bar<\/li>\n<\/ul>\n<p>\nThe plant was equipped with:<\/p>\n<ul>\n<li><strong>GSS 72H system<\/strong> for up to 72 hours of autonomous operation<\/li>\n<li><strong>PED level probes, TDS control,<\/strong> and <strong>mud separator<\/strong><\/li>\n<li><strong>Modulating gas burner with O&#8322; control<\/strong><\/li>\n<li><strong>Flue gas recirculation (FGR)<\/strong> system<\/li>\n<li><strong>ECXV 120-130 economizer<\/strong> for heat recovery<\/li>\n<\/ul>\n<p>\nThe <strong>executive design<\/strong> phase included drawings, diagrams, and technical specs, followed by <strong>on-site project management<\/strong> for full installation.<br \/>\nThe project was completed with commissioning, certification by the notified body, and <strong>training of plant personnel.<\/strong><\/p>\n<h4>\nAchieved results<\/h4>\n<p>\nThanks to optimized efficiency devices and thorough design execution, the company was able to:<\/p>\n<ul>\n<li><strong>Reduce energy consumption<\/strong><\/li>\n<li><strong>Increase system efficiency<\/strong><\/li>\n<li><strong>Lower emissions,<\/strong> meeting stringent environmental regulations<\/li>\n<\/ul>\n<h4>\nKey benefits<\/h4>\n<p>\n&#9989; <strong>Turnkey solution<\/strong> from design to commissioning<br \/>\n&#9989; <strong>Higher energy efficiency<\/strong> and lower operating costs<br \/>\n&#9989; <strong>Reduced emissions<\/strong> thanks to FGR and O&#8322; control<br \/>\n&#9989; <strong>Fully automated system,<\/strong> compliant with current regulations<br \/>\n&#9989; <strong>Full technical supervision<\/strong> in all project phases<br \/>\n&nbsp; <\/p>\n","protected":false},"featured_media":73299,"menu_order":1,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0},"country":[1185],"settori":[1257],"tipo_di_fluido":[1216,1221],"class_list":["post-63570","case-study","type-case-study","status-publish","format-standard","has-post-thumbnail","hentry","country-italy","settori-manufacturing-industry","tipo_di_fluido-industrial-boilers","tipo_di_fluido-steam-boilers"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.7 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Bridgestone Italia Manufacturing SPA (I&deg;) - ICI<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.icicaldaie.com\/en\/case-study\/manufacturing-industry\/bridgestone-italia-manufacturing-spa-i\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Bridgestone Italia Manufacturing SPA (I&deg;) - ICI\" \/>\n<meta property=\"og:description\" content=\"A major automotive tire manufacturer needed to replace its water-tube steam generator with a more efficient, reliable, and high-performance solution. 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